An integrated hardware and software IoT solution for sustainable manufacturing

Boiler/Thermic Fluid Heaters

• Easy identification of leakage by monitoring and comparing feedwater and steam flow rate
• Real time monitoring of efficiency drop helps in identifying and rectifying losses because of insulation damage, soot deposition, etc.
• Improvement in boiler efficiency through real time monitoring of flue gas – oxygen and temperature

Water/Effluent Treatment Plants

• Improve performance and life of membranes through continuous monitoring and comparison of permeate flow and temperature
• Helps eliminate ETP upsets by monitoring critical parameters such as TDS, temperatures, permeate flow, etc.
• Early warnings on potentially non-compliant discharges

Compressors

• Improved utilization and reduction in energy consumption through regular monitoring loading/unloading patterns
• Enhance the performance and life of the moving components by continuous monitoring of specific energy consumption

Chillers

• Insights from increase in energy consumption (kW/TR) to check for maintenance in insultation, pumps and motors
• Greatly enhance operating life and efficiency through routine monitoring of approach temperatures

Pumps

• Insights on current drawn, temperature, vibration analysis to pre-determine potential failures/breakdowns
• Enhanced maintenance scheduling and improved energy efficiency resulting in improved pump life and cost savings

Diesel Generators

• Savings through monitoring and alerting of theft/leakage
• Early warnings by analysing noise level variations, overheating and usual engine temperature

Electrical Energy/Power Management

• Reduction in energy losses through reduction in equipment idle time
• Reduction in maximum demand electricity charges through better load monitoring and scheduling
• Reduction in energy consumption through monitoring of distribution/transmission and power factor